Is it too late to start automating? Is automation only for big companies with massive budgets and specialized teams?
Absolutely not. Automation is not solely the domain of large, millionaire companies. In fact, small and medium-sized enterprises (SMEs) stand to gain significantly from implementing automation technologies. By integrating advanced systems like AI-controlled collaborative robots (cobots) and robot transfer units (RTUs), SMEs can achieve unprecedented levels of efficiency in their operations. For example, adding a 7th axis to a 6-axis robot can enable these robots to perform more versatile tasks, such as machining long grooves or handling large workpieces, thereby reducing the need for multiple, expensive robots.
The move towards Industry 4.0, which emphasizes digital transformation and smart machines, makes automation increasingly accessible and essential for SMEs. With scalable automation solutions, these businesses can streamline their processes, reduce manual labor, and ensure more efficient production cycles.
Reducing Operational Costs and Maximizing ROI
One of the most compelling reasons for SMEs to adopt automation is the significant reduction in operational costs. Automation minimizes the need for manual intervention, leading to fewer errors and less downtime, which directly translates to cost savings. With technologies such as advanced robot transfer units (RTUs) that are designed with total cost of ownership (TCO) in mind, businesses can ensure long-term savings.
RTUs, especially those with innovations like Bishop-Wisecarver's self-cleaning LoPro® RTU and DualVee® RTU, reduce maintenance costs and extend the life of the equipment. These systems are built to withstand harsh industrial environments, ensuring reliability and durability. By investing in automation, SMEs can maximize their return on investment through improved efficiency and reduced operational expenses.
Enhancing Product Quality and Consistency
Automation plays a crucial role in enhancing product quality and consistency, which is critical for maintaining competitiveness in the market. Automated systems ensure that manufacturing processes are carried out with precision and repeatability, reducing the variability that often comes with manual operations.
For example, the use of DualVee® guide wheels and tracks in automated storage and retrieval systems ensures smooth, low-friction motion even in extreme environments. This level of accuracy and reliability is essential for maintaining high standards of product quality. By incorporating such advanced automation solutions, SMEs can deliver products that meet stringent quality requirements consistently.
Overcoming Workforce Challenges Through Smart Automation
Automation offers a viable solution by taking over repetitive, labor-intensive tasks, allowing human workers to focus on more complex and value-added activities.
Automation can also address the need for specialized skills that are often in short supply. For example, with the integration of cobots and RTUs, tasks that require high precision and consistency can be automated, reducing the dependency on highly skilled labor. Additionally, automation systems can operate in harsh conditions, such as sub-zero environments, where human labor would be impractical. This flexibility helps SMEs to overcome workforce challenges and maintain productivity even in demanding situations.
Partner with Bishop-Wisecarver for scalable automation solutions. Contact our experts today.
